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Crossover Protection System

Featuring FlexSecure, a smart wireless compartment identification for safer loading.

FlexSecure_Logo

Eliminate misconnection risks before product transfer in multi-compartment tanker loading 

FlexSecure is a wireless compartment identification system designed to eliminate misconnection risks during multi-compartment tanker loading operations. In high-volume fuel and chemical terminals, incorrect loading connections can result in product cross-contamination, safety hazards, and costly operational losses. The system ensures that only the correct loading arm is connected to the designated tanker compartment before product transfer begins.

By integrating RFID verification with secure LoRa wireless transmission, it provides real-time validation to the controller or Terminal Automation System (TAS), automatically prohibiting loading when incorrect information is detected. Installed directly onto the existing API coupler of bottom loading arms, FlexSecure enables non-disruptive on-site upgrades by eliminating cable re-laying and avoiding operational shutdowns.

Why FlexSecure?

Flexibility + Security in every loading operating

 🔹Designed for hazardous industrial environments

 🔹Real-time verification before loading authorisation

 🔹Seamless integration with controller and TAS platforms

 🔹Wireless deployment without infrastructure modification

FlexSecure (3)
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FlexSecure installed on bottom loading arm API coupler

Key Benefits

Prevent Product Cross-Contamination

Ensures correct arm-to-compartment matching before loading begins

Eliminate Unauthorised or Bypassed Operations

System prohibits loading when incorrect identification is detected

Protect Against Overfilling Incidents

Prevents premature loading activation before proper connection

Stop Tanker Impersonation

Only scheduled and verified tankers are allowed to load

Improve Operational Safety & Compliance

Enhances terminal control integrity while reducing human error risks

Certified for Hazardous Areas

Meets IECEx and ATEX requirements for safe operation in hazardous environments

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Mounting Example

FlexSecure_Mounting

Typical Applications in:

 🔹 Oil and gas terminals

 🔹  Fuel distribution depots

 🔹  Chemical loading facilities

 🔹  Multi-compartment tanker operations